Batch Univariate
Desktop Batch Management Software
Batch processes present a unique analytical challenge: every run is a discrete, self-contained event, and the real question is never just "how did this batch perform," but "how did it compare to how it's supposed to perform." Batch Univariate is Capstone Technology Canada's batch roll-up system, built specifically to answer that question — analyzing real-time process data and evaluating each batch against its established normal operating range, automatically and continuously.
Integrate Process Data | Powerful Visualization
- Integrates with leading historians to automatically collect all data associated with a given process or batch, so nothing has to be manually pulled together after the fact
- Identifies the related recipe and compares metrics against predefined alarm limits specific to that product or process
- Generates additional representative statistics based on real-time data, going beyond raw values to give operators and engineers meaningful, summarized performance indicators
- Analyzes data using existing visualization tools and reports, or leverages built-in process visualizations and animations for a more intuitive view of what happened during the run
- Installs seamlessly, with an automatic mode that collects and catalogues new batch runs as they happen — no manual intervention required to keep the system current
The Most Powerful Tool for Batch Analysis
- Develop models for real-time batch monitoring and advanced batch control, giving operations the ability to move from passive tracking to active, model-driven management of batch performance
- Easily import batch data and analyze differences between batches, making it straightforward to compare a problem batch against a well-performing one and isolate exactly where the deviation occurred
- Automatically monitor and alarm when tags fall outside their historic range, catching a developing issue while there's still time to intervene
- Trigger DCS alarms and email notifications, so the right person is alerted the moment a batch starts to drift, not after the fact
Golden Batch Specifications and Multivariate Statistics
Many of our clients use Batch Univariate specifically to define and communicate Golden Batch specifications — the ideal performance profile a batch should follow — giving operations a clear, consistent reference to review and manage against. We've also incorporated multivariate statistics into the underlying univariate system, dynamically building statistical models based on operations-specified instruments rather than relying on generic, one-size-fits-all thresholds.
In practice, this has proven to sharpen the focus on the KPIs that actually matter in production, and — critically for batch processes with manually controlled steps — it helps operators correct course before a process crosses into an out-of-control state, rather than discovering the deviation only once the batch is already off-spec.
Why This Matters for Your Plant
If your batch process still relies heavily on manual monitoring and after-the-fact comparison between runs, Batch Univariate closes that gap. Automatic run cataloguing, real-time alarming, and Golden Batch comparison mean deviations get caught while they're still correctable — protecting yield, product quality, and reducing the rework and waste that comes from discovering a problem only after the batch is complete. If your operation includes manual control systems specifically, this is exactly the kind of process Batch Univariate is designed to bring under tighter, more consistent management.
Talk to a batch analysis engineer