Model Predictive Control
Modern Model Predictive Control (MPC) methods were first developed in the petroleum refining industry in the early 1990’s. MPC creates a computerized cruise control system for your plant that attempts to match or exceed the performance of your best operator. Although petrochemical and refining are a core segment of our business, our model predictive control successes include ethanol plants, air separation, polymerization, batch, and mining and metallurgy
Soft Sensors
Soft sensors are a key technology in modern process control. The objective is to use readily available signals such as temperature and pressure to infer an intermittently measured value such as a lab quality test. Although predicting lab results is a common application, the same technology can be used to predict future process values, instrument errors, or imminent equipment failures. Our technology allows users to define several modeling approaches such as time series, state space, Kalman filters, neural networks etc. and the technology will automatically select the most reliable method for a particular operating regime.
Real Time Optimization
Traditionally, the job of process control has been to hold conditions steady. Modern model predictive control technology lets clients define a cost or profit function for their plant, and the controller will automatically nudge the plant operating point to a more desirable region. An optimization layer at a major Canadian oil company has proven to contribute over five million dollars in additional annual profit to the client.
OUR LATEST INSIGHTS IN ADVANCED CONTROL
Data Reconciliation
This presentation emphasizes the crucial importance of data reconciliation in verifying your measurement system’s accuracy before employing data for key processes such as production, yield assessment, and loss accounting, thus enhancing the integrity and reliability of your operational data.
Advanced Process Control
This presentation provides a comprehensive overview of the Advanced Process Control project lifecycle, detailing each phase involved in the development and implementation of advanced process control solutions designed to optimize operations and improve efficiency.
Industrial Plant Optimization
This presentation highlights techniques for optimizing oil refining through advanced process control, focusing on real-time optimization in current operations and the advantages of modelling the entire plant with a targeted data subset to enhance efficiency and performance in refining.
Gasoline Blending
Gasoline blending involves essential processes to produce fuel that meets specific standards and regulations. This process utilizes advanced online blend controllers for accurate measurements and adjustments, ensuring high fuel quality. Real-time optimization techniques enable operators to streamline blending, boost efficiency, and reduce waste while maintaining the integrity of the final product.
Refinery Steam Modelling
Refinery stream modelling is crucial for optimizing operations. It enables engineers and operators to simulate scenarios for effective resource management and production efficiency. By leveraging advanced software, this model offers insights that enhance decision-making and operational performance while improving safety. Understanding these factors is essential for maximizing profitability and maintaining a competitive advantage in the industry.